Lesson focus- VACUUM + THERMOFORMING- GCSE/ A LEVEL Areas covered: Process, Materials, Products, Advantages, Disadvantages, Key Features, Former Design and Thermoforming. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (18 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (4 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- INJECTION MOULDING GCSE/ A LEVEL Areas covered: Process, Materials, Products, Advantages, Disadvantages, Key Features, Mould Design and part design. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (22 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (4 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- 6R’S- SUSTAINABILITY- GCSE/ A LEVEL Areas covered: - REDUCE, REUSE, RECYCLE, REPAIR, REFUSE, RETHINK Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (15 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (6 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- Design for Manufacturing, Maintenance, Repair and Disposal- GCSE/A Level Areas covered: STRATEGIES TO ACHIEVE EFFICIENT MANUFACTURE, WAYS TO REDUCE THE NUMBER OF MANUFACTURING PROCESSES AND PRODUCT TEARDOWN. Includes a reference guide (x45 areas) for students to conduct a product analysis focussing on Design for Manufacturing, Maintenance, Repair and Disposal. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (20 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (4 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- FEASIBILITY STUDIES- GCSE/ A LEVEL Areas covered: Lean Manufacturing, Computer Modelling, Simulation and Planning, Prototypes, Bottleneck predictions, Cycle Time. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (17 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- SAFETY- GCSE/ A LEVEL Areas covered: H&S Act, Responsibility, COSHH, Workshop safety signage, JCB case study. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (26 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- METALS- GCSE/ A LEVEL Areas covered: Source/Origin, Processing, Stock Forms, Ferrous, Non Ferrous and Alloys Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (41 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- POLYMERS AND ELASTOMERS- GCSE/A LEVEL Areas covered: Source/Origin, Stock Forms, Why do we use plastics, Thermoplastics, Thermosetting, Elastomers. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (17 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- MODERN INDUSTRIAL AND COMMERCIAL PRACTICE Areas covered: Quick response, Vertical in house, Efficient use of materials, Computer Systems, JIT, Flexible manufacturing systems and CIM Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (18 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (8 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- Manufacturing Scales Areas covered- One off, Batch, Mass and Continuous. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (13 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (x3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- Timber Types and Characteristics Areas covered: Sources, Origins, Structure, Conversion, Stock forms, Seasoning, Hardwoods, Softwoods, Manufactured boards, Sustainabilty. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (48 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (6 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- Paper and Board Areas covered: Source, Stock forms, Types of Paper and Types of Board. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (37 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (4 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- Material Properties Areas covered: Physical, Mechanical including Plasticity, Malleability, Ductility, Elasticity, Toughness, Hardness, Durability,Strength, Stability, Tensile, Compressive, Bending, Shear, Torsion, Conductors, Insulators. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (14 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- Workshop and Industrial testing. Areas covered-Fair testing, Workshop Testing, Industrial Testing, Tensile, Hardness, Toughness, Malleability, Ductility, Corrosion, Electrical+ Thermal Conductivity, Non Destructive, X Rays, Ultrasonic. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (22 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (x4 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Product Focus- Maintenance Rig X15 Lesson Powerpoints covering all assessment areas- 2.1.1 to 2.4.2 Each powerpoint can be edited and contains- starter activity, Learning Objective, Success/Assessment criteria, task info, SPAG/ACCESS FM (where appropriate) and opportunities for review/reflect via self/peer assessment. X1 blank student booklet. Assessment sheets- for teacher and student use.

Product Focus- Maintenance Rig X15 Lesson Powerpoints covering all assessment areas- 1.1.1 to 1.4.4 Each powerpoint can be edited and contains- starter activity, Learning Objective, Success/Assessment criteria, task info, SPAG/ACCESS FM (where appropriate) and opportunities for review/reflect via self/peer assessment. X1 blank student booklet. Assessment sheets- for teacher and student use. Note- As stated in the assessment material and specification- the resources will need to be adapted to suit your centre e.g. budget, materials and equipment.

X10 Lesson Powerpoints (can be edited)- each lesson contains a starter, learning objective, differentiated success criteria, background/theory info, example work, templates, video links, review opportunities. AFL- Final making/manufcaturing- all graded/summative assessment- structure template provided. All other lessons/activites- formative assessment- criteria provided on the worksheets and powerpoints. x1 (10 page) project booklet- designed to be printed A3, however it has been used/printed A4 previously. The booklet relfects/matches the powerpoints. Contains- front cover- track progress, starter images, learning objective, differentiated success criteria, templates and review opportunities. Booklet provided as a PDF and Coreldraw file- PDF can be printed and edited in any 2D CAD program e.g. Coreldraw, Illustrator, Serif etc. Topics coverd- Metal extraction, Metal types/properties, Biomimicry, Design Ideas, Cutting timber+metal, Modelling and manufacturing reflection.

AFL focussed on WJEC AS Level- can easily be removed/adapted to to meet the requirements for OCR, AQA, Edexcel etc. X29 Lesson Powerpoints- developed and used over x16 years X1 AFL doc (student and teacher use)- WJEC AS Level Contains all sections - A, B, C, D and E. Includes example work which achieved full marks. All Powerpoints include: Starter activity, AFL, Learning Objectives, Success Criteria, Example work, Clear instructions, Example layouts, Literacy support (ACCESS FM). Powerpoints included: Analysis, Product Analysis, Product Deconstruction, Target Market, Past Designers, Anthropometric/Ergonomics, Materials/components, Researcgh Summary, Brief, Specification, Design Ideas, Annotation, Design Evaluation, Development Team, Modelling, Modelling Reflection, ACCESS FM development, CAD, Further Development, Final CAD, Working Drawing, Final Solution, Testing, Target Market feedback, Specification Evaluation and mods/improvements.

Used with KS 3, Level 1+2 Engineering and GCSE students to develop practical skills. X1 Work booklet (editable)- students complete to consolidate their learning. X6 Lesson Powerpoints- each lesson contains a starter, learning objective, differentiated success criteria, example work, templates/drawings when required and review opportunities. Topics coverd- 3D Printing, Vac Forming, Injection Moulding, Laser Cutting, Press Forming, Line Bending and Resin Casting. CAD model of skillstick example.

Used with KS 3, Level 1+2 Engineering and GCSE students to develop practical skills. X1 Work booklet (editable)- students complete to consolidate their learning. X12 Lesson Powerpoints- each lesson contains a starter, learning objective, differentiated success criteria, example work, templates/drawings when required and review opportunities. Topics coverd- Sheet Bending/Folding, Riveting, Tap/Die, Drilling, Welding, Metal Lathe, Soft Soldering, Brazing, Pewter Casting and Fly Press. Also includes two design challenges- students apply the techniques developed (focus on Soft Soldering and Sheet metal skills). PDF with drawings and CAD model of skillstick example.