BTEC Level 3 AAQ Engineering Unit 2: Module 9 (L35) Additive Manufacturing – Complete Pack

BTEC Level 3 AAQ Engineering Unit 2: Module 9 Additive Manufacturing – Complete Pack: PowerPoint, Workbook and Answers (L35)

A complete, ready-to-teach pack for Unit 2: Engineering Applications of the Pearson Level 3 AAQ BTEC National in Engineering (Extended Certificate, 610/3962/7). It contains one editable 33-slide lesson PowerPoint with teacher notes on every slide, an 8-page printable student workbook and a 3-page answers booklet with levels-based mark schemes.

WHAT’S INCLUDED

L35 Additive manufacturing: FDM, DMLS and metal fused filament fabrication (33 slides)
Student Workbook (tasks EA9-01 to EA9-08)
Answers booklet with indicative content and level descriptors
30-mark exam-style practice section: multiple choice, a structured DMLS question and two 8-mark evaluate questions
All files in one ZIP

THE LESSON INCLUDES

Do Now retrieval with answers
Real engineering context: a rocket-engine injector with internal channels
Supported, Core and Challenge success criteria
Process sequences for all three technologies
Side-by-side comparison on the specification criteria: materials, accuracy, finish, speed, batch size, cost, waste
I DO model answers annotated to show why they score
WE DO and YOU DO tasks linked to the workbook
Hinge question with answer reveal
Common misconceptions
Four exam-style questions with indicative mark schemes
Evaluate challenge with sentence starters
Plenary, exit ticket and module self-assessment

SPECIFICATION COVERAGE
B3.6.1 fused deposition modelling (FDM) using PLA; B3.6.2 direct metal laser sintering (DMLS) using stainless steel powder; B3.6.3 metal fused filament fabrication using stainless steel filament.

WHY TEACHERS VALUE IT

Clear comparison of the three processes
Additive manufacturing evaluated against machining and moulding
Sustainability and metal-powder safety built in
Tackles the misconception that 3D printing is cheapest for mass production
Scaffolds for all learners
Fully editable

WHO IT IS FOR
Teachers of Pearson BTEC Level 3 AAQ Engineering Unit 2 (ages 16–19). Also suitable for revision and non-specialist cover.

PLEASE NOTE
All questions are original. Mark schemes are indicative teaching guidance, not official Pearson mark schemes.

Independent educational resource designed to support Pearson BTEC Level 3 AAQ Engineering. This product is not affiliated with, approved by or endorsed by Pearson.

File Contents
U2_M9_L35_Additive_Manufacturing_FDM_DMLS_Metal_FFF 33 slides
03_U2_M9_Additive_Manufacturing_Student_Workbook 8 pages, tasks EA9-01 to EA9-08, including the 30-mark exam section
04_U2_M9_Additive_Manufacturing_Answers 3 pages