Lesson focus- SMART MATERIALS- GCSE/ A LEVEL Areas covered: What is a Smart Material, Polymorph, SMA, Thermochromic Pigment, Photochromic Pigment, Phosphorescent Pigment, Electroluminescent Wires,Piezoelectric Materials, Smart Pigment, Smart Fluids, Smart Textiles, Smart Grease and Quantum Tunnelling Composite. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (23 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Plus a Design Challenge. Worksheet/s provided (5 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- DEFORMING METALS- GCSE/ A LEVEL Areas covered: Press Forming, Bending, Spinning, Sinking, Punching, Forging, Drop Forging, Drawing, Rolling, Deep Drawing. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (17 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- VACUUM + THERMOFORMING- GCSE/ A LEVEL Areas covered: Process, Materials, Products, Advantages, Disadvantages, Key Features, Former Design and Thermoforming. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (18 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (4 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- COMPOSITES- GCSE/ A LEVEL Areas covered: Composite types, GRP, Lay up, CFRP, Concrete, Kevlar, Cement, Cermets, Engineered Wood. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (27 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- Material Properties Areas covered: Physical, Mechanical including Plasticity, Malleability, Ductility, Elasticity, Toughness, Hardness, Durability,Strength, Stability, Tensile, Compressive, Bending, Shear, Torsion, Conductors, Insulators. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (14 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- INJECTION MOULDING GCSE/ A LEVEL Areas covered: Process, Materials, Products, Advantages, Disadvantages, Key Features, Mould Design and part design. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (22 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (4 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- BLOW MOULDING- GCSE/ A LEVEL Areas covered: Process, Materials, Products, Advantages, Key Features and Design. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (20 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- FEASIBILITY STUDIES- GCSE/ A LEVEL Areas covered: Lean Manufacturing, Computer Modelling, Simulation and Planning, Prototypes, Bottleneck predictions, Cycle Time. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (17 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- Workshop and Industrial testing. Areas covered-Fair testing, Workshop Testing, Industrial Testing, Tensile, Hardness, Toughness, Malleability, Ductility, Corrosion, Electrical+ Thermal Conductivity, Non Destructive, X Rays, Ultrasonic. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (22 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (x4 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- Manufacturing Scales Areas covered- One off, Batch, Mass and Continuous. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (13 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (x3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- SAFETY- GCSE/ A LEVEL Areas covered: H&S Act, Responsibility, COSHH, Workshop safety signage, JCB case study. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (26 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- METALS- GCSE/ A LEVEL Areas covered: Source/Origin, Processing, Stock Forms, Ferrous, Non Ferrous and Alloys Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (41 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- MODERN INDUSTRIAL AND COMMERCIAL PRACTICE Areas covered: Quick response, Vertical in house, Efficient use of materials, Computer Systems, JIT, Flexible manufacturing systems and CIM Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (18 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (8 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- Design for Manufacturing, Maintenance, Repair and Disposal- GCSE/A Level Areas covered: STRATEGIES TO ACHIEVE EFFICIENT MANUFACTURE, WAYS TO REDUCE THE NUMBER OF MANUFACTURING PROCESSES AND PRODUCT TEARDOWN. Includes a reference guide (x45 areas) for students to conduct a product analysis focussing on Design for Manufacturing, Maintenance, Repair and Disposal. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (20 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (4 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- 6R’S- SUSTAINABILITY- GCSE/ A LEVEL Areas covered: - REDUCE, REUSE, RECYCLE, REPAIR, REFUSE, RETHINK Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (15 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (6 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- POLYMERS AND ELASTOMERS- GCSE/A LEVEL Areas covered: Source/Origin, Stock Forms, Why do we use plastics, Thermoplastics, Thermosetting, Elastomers. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (17 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (3 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- Timber Types and Characteristics Areas covered: Sources, Origins, Structure, Conversion, Stock forms, Seasoning, Hardwoods, Softwoods, Manufactured boards, Sustainabilty. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (48 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (6 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Lesson focus- Paper and Board Areas covered: Source, Stock forms, Types of Paper and Types of Board. Currently+previously used with KS4+KS5- Engineering and Product Design. Lesson Powerpoint (37 slides)- contains Starter, Learning Objective, Success criteria, Key words, Big Question, Task Info, Questions and Review. Worksheet/s provided (4 pages)- can be edited. Note: To edit the slide details- use the ‘edit master slide’ option- you can edit/modify to suit.

Used with KS 3, Level 1+2 Engineering and GCSE students to develop practical skills. X1 Work booklet (editable)- students complete to consolidate their learning. X6 Lesson Powerpoints- each lesson contains a starter, learning objective, differentiated success criteria, example work, templates/drawings when required and review opportunities. Topics coverd- 3D Printing, Vac Forming, Injection Moulding, Laser Cutting, Press Forming, Line Bending and Resin Casting. CAD model of skillstick example.

X10 Lesson Powerpoints (can be edited)- each lesson contains a starter, learning objective, differentiated success criteria, background/theory info, example work, templates, video links, review opportunities. AFL- Final making/manufcaturing- all graded/summative assessment- structure template provided. All other lessons/activites- formative assessment- criteria provided on the worksheets and powerpoints. x1 (10 page) project booklet- designed to be printed A3, however it has been used/printed A4 previously. The booklet relfects/matches the powerpoints. Contains- front cover- track progress, starter images, learning objective, differentiated success criteria, templates and review opportunities. Booklet provided as a PDF and Coreldraw file- PDF can be printed and edited in any 2D CAD program e.g. Coreldraw, Illustrator, Serif etc. Topics coverd- Metal extraction, Metal types/properties, Biomimicry, Design Ideas, Cutting timber+metal, Modelling and manufacturing reflection.