pptx, 11.23 MB
pptx, 11.23 MB

This PowerPoint lesson covers Titanium Extraction and the Kroll Process for Pearson BTEC Applied Science Unit 5 Chemistry, including titanium ores, TiCl₄ formation, purification and reduction. It is designed to help students understand why titanium requires a multi-stage extraction process and why its production is relatively slow and expensive.

The Kroll process is the industrial method used to extract titanium from titanium-containing ores such as rutile and ilmenite. The lesson begins by explaining why titanium cannot be extracted directly from titanium(IV) oxide using carbon, as titanium carbide contamination can form and make the metal brittle. Students then follow the overall sequence from titanium ore to TiO₂, then TiCl₄, and finally titanium metal.

The resource explains how titanium(IV) oxide is heated with chlorine and carbon to form titanium(IV) chloride, which is then purified by fractional distillation. Students then examine the reduction stage, where purified TiCl₄ is reacted with magnesium in a sealed reactor under an inert argon atmosphere. The balanced equations for both major stages are included, together with explanations of why an inert atmosphere is needed and how magnesium chloride and excess magnesium are removed. The lesson also explores why the Kroll process is a costly batch process, including the need for high temperatures, sealed reactors, magnesium and lengthy cooling and processing stages.

The fully editable PowerPoint (.pptx) includes learning objectives, key word definitions, starter questions, process explanations, balanced equations, sorting and matching activities, answer slides, a step-by-step process summary and end-of-lesson check-your-understanding questions. Updated in September 2026, it is suitable for classroom teaching, revision, cover work or independent study within Pearson BTEC Applied Science Unit 5 Chemistry.

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Pearson BTEC Applied Science Unit 5 Chemistry A1 Bundle

This eight-lesson PowerPoint bundle covers Pearson BTEC Applied Science Unit 5 Chemistry A1: Relating Properties to Uses and Production of Substances. It provides a complete teaching sequence linking chemical properties to industrial uses, electrolysis, transition metals, catalysis, and the extraction and processing of important metals. The bundle begins with metal oxides, hydroxides and alumina, including their basic behaviour, amphoteric aluminium oxide, the use of calcium hydroxide to treat acidic effluent, and the use of alumina as a refractory material. Students are then introduced to electrolysis, covering electrolytes, electrodes, ion movement, oxidation, reduction and half-equations. This knowledge is applied to the electrolysis of brine, including the production of chlorine, hydrogen and sodium hydroxide and the use of diaphragm and membrane cells to separate the products. The transition-metal section develops understanding of variable oxidation states, coloured compounds, complex ions, ligands and dative covalent bonding. A dedicated lesson on transition metals as catalysts then covers activation energy, homogeneous and heterogeneous catalysis, adsorption, catalyst poisoning, the Contact process and the Haber process. The final three lessons focus on industrial production. Students study the Bayer process for converting bauxite into alumina, the Hall–Héroult process for extracting aluminium by electrolysis, and the Kroll process for extracting titanium via titanium(IV) chloride. All eight resources are supplied as fully editable PowerPoint (.pptx) files and include learning objectives, key terminology, starter activities, structured explanations, worked examples, student tasks, answer slides and check-your-understanding questions. Updated in 2026, this bundle is suitable for classroom teaching, revision, cover lessons or independent study for Pearson BTEC Applied Science Unit 5 Chemistry A1.

£10.00

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