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Design, Technology and Engineering

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Resources provided for hard material technologies covering Engineering, Resistant Materials and Product Design. Designed by a former blacksmith with 8 years teaching experience and 6 years examination and moderation experience!

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Resources provided for hard material technologies covering Engineering, Resistant Materials and Product Design. Designed by a former blacksmith with 8 years teaching experience and 6 years examination and moderation experience!
Level 2 Engineering BTEC - Unit 1 - Telematics
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Level 2 Engineering BTEC - Unit 1 - Telematics

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This lesson on telematics has a range of activites starting with a discussion about SATNAV and Global Navigation Satellite Systems moving towards their use in the automotive sector. Powerpoint and three worksheets that are fully editable. The lessons are differentiated and tasks are marked cleared with P, M, or D so that students can understand the level of detail required for their target grade. If you like this please look at my other BTEC resources. All reviews /advice greatly appreciated! Free for NQT's just get in touch.
Engineering BTEC Level 2 - Unit 1: The Engineered World - Bionics
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Engineering BTEC Level 2 - Unit 1: The Engineered World - Bionics

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A lesson all about the applications, advantages, and disadvantages of Bionic eyes Prosthetic Limbs Mechanical Hearts/pacemakers Breast Implants Cochlear Implants The first pages are to encourage debate and to classify the pictures and also helps the teacher to gauge the level of prior knowledge in the room (lots of the information will overlap with you top set Science students, if you have any.) The presentation is designed to raise some important issues about disability and health in relation to the applications of bionics. (Might be worth preparing the LADS for a serious discussion, especially when it comes to breast augmentation and cancer.... You could always create new slides on artificial windpipes instead but I fancied a challenging debate and not a lesson where issues such as disability, cancer, deaf/blindness and injury caused through war etc. became topics of banter.) There is then a group task, each group gets a fact sheet about one of the five suggested bionic applications and another sheet with questions that they need to answer and present to the rest of the group. I'm going to give my A2 sugar paper, marker pens and 20 minutes. There's no plenary, I think it'll be a push to get through all five presentations in one lesson. I might use the following lessons to produce a "How much can you remember?" Mindmap. Will being delivering this lesson soon so will be able to give better time/activity guidance. No worksheets, just an editable powerpoint.
BTEC Level 2 Engineering - Unit 1: The Engineered World - Manufacturing processes.
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BTEC Level 2 Engineering - Unit 1: The Engineered World - Manufacturing processes.

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This is a team work based game that introduces students to the following topics: Surface mount technology CNC machinery Pick and place robotics Drop forging Shearing Teams of four/five are assigned roles (I've assigned teams of 4 because I have classes of 20+) but you could do teams of three by merging the writer/explainer role. Five paragraphs (1 about each process) are put out on different tables and students have to work as a team to produce a quick poster of each process using words and pictures. I'm going to give the team with the best 5 posters a prize at the end. Students are each given specific tasks and their are rules to keep them in check. A five minute timer and two minute timer are in the powerpoint to help you move them on and keep the pressure/pace of the competition going. They could even vote for the winning team at the end or you could get the teams to swap posters and add in anything they think was missing.
BTEC First Award in Engineering - Unit 1 Exam - Manufacturing Processes worksheets/revision
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BTEC First Award in Engineering - Unit 1 Exam - Manufacturing Processes worksheets/revision

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A selection of eight worksheets with exam style questions and learning activities for - Drop Forging (3 sheets) Shearing (2 sheets) 3 worksheets covering - Sand casting Investment casting Powder metallurgy Die casting Would make good follow up learning for my manufacturing processes lesson, more detailed than the homework/revision pack worksheets available in my resources area. Thanks for looking.
 BTEC Engineered World Exam Unit 1 - Engineering materials revision mind map
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BTEC Engineered World Exam Unit 1 - Engineering materials revision mind map

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This is a step by step guide to enable your students to create a mind-map that recaps the following materials; Titanium Tungsten Duralumin Optical Fibres Modern Metallic Foams Carbon Fibre GRP Kevlar Tungsten Carbide There are two pathways (hard for merit/dist students and easy for L1/pass students) or you could just print my version and add it to a revision pack. I might include timers when mine undertake the task to prevent procrastination. Could be used for a different subject applying the same principles.
BTEC Engineering Level 2 - Unit 1 Exam - Smart Materials Lesson
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BTEC Engineering Level 2 - Unit 1 Exam - Smart Materials Lesson

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Slide 1: Bell - Highlight the five most important words from each smart materials definition. Slide 2: Review the words for piezoelectricity with the group. Slide 3 & 4: Two youtube clips - one explaining cigarette lighters (because they are universally liked by all teenagers) and one that covers ultrasound. Slide 5: Slide that covers benefits and limitations (Your high ability can copy these out while the rest answer the key question at the top of the page. ) Slide 6: Review of the 5 words for electrochromic glass with the group. Slide 7: Grand designs electrochromic glass clip. Slide 8: Same as 5. Slide 9-15: Same structure repeated for SMAs and SMPs covering a range of applications. Slide 16: A wordle with the key terms from the lesson to enable your students to write their own definition of a smart material. Worksheet with some key questions for everyone to be completed during powerpoint and to avoid them getting that glazed look and break up the note taking/clip watching. This can also be used as evidence to later mark (and then remark in order to close the loop just in case ofsted rock up.) Save yourself a day's worth of hunting for appropriate videos and download this fully editable resource. Happy Sunday.
BTEC Engineering Level 2 - Unit 1: The Engineered World - Surface nanotechnology (automotive)
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BTEC Engineering Level 2 - Unit 1: The Engineered World - Surface nanotechnology (automotive)

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A presentation that covers the basics of nano technology. Slide 1-4 - A maths task helping your high achievers transfer their knowledge of SI to engineering and to help your less able to understand the nano means very small. Also a reading task with a few nano sized facts to consolidate. Slides 5 - The slow mo guys (two young geeks on you tube) explain the principles of hydrophobic materials with some amazing slow motion videos that usually grab the attention of the students. (As a teaser you can promise to show other slow motion video at the end of the lesson but be careful which ones you choose some covering explosions contain inappropriate language and in others the geeks undertake seriously dangerous/reckless activities.) Whereas others have a much more scientific focus. Slide 7-9 - The applications covered in brief (tyres, clearcoat and petrol/oil). Slide 10 - The disadvantages. The first worksheet asks students to write the definition of nanotechnology and then explain three areas where they might be used in the automotive sector. The second worksheet is a series of pictures which students can cut and classify into two or more groups of their choice (alone, as a group or with a neighbour.) They then need to annotate on the meaning of each picture. The powerpoint takes about 10-15 minutes, the students can spend most of the lesson completing the main sorting and annotating task and the answers can be discussed with each table as you wander around the room telling them to stay on task and stop drawing on the tables..... Every resource is in powerpoint and fully editable. Enjoy.
BTEC Level 2 Engineering - Unit 1: Engineered World - Revision / Homework pack
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BTEC Level 2 Engineering - Unit 1: Engineered World - Revision / Homework pack

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Fully editable document containing 28 differentiated homework/revision tasks including: Material properties. Bionics Manufacturing processes. Scales of production. Machining techniques. Selecting and using tools for drilling, milling and turning. Engineering sectors. The 6 R's. Material properties. Tasks are rated as easy, medium, difficult. I tell my students that they should attempt the task that is closest to their target grade easy (pass) medium (merit) difficult (distinction) but preferably one grade above. Sometimes there is choice element to the activities so that student will engage more fully with the tasks. There are a range of tasks that are designed to take students 20 minutes at home.
BTEC Engineering Level 2 Unit 1 The Engineered World - Multiple Choice quizzes.
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BTEC Engineering Level 2 Unit 1 The Engineered World - Multiple Choice quizzes.

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The biggest hurdle in BTEC is to ensure learners achieve a level 2 pass in the online exam. Our less able learners don't/won't/can't revise especially as the pressure mounts and they loose the will to write generate statements on rote! This is a set of fully editable multiple choice tests (55 marks in total) which could be given to those L1/P learners whilst other students focus on long answer questions or used as starter tasks. I've tried to cover all/most topics. Answers sheets included (I think I'll laminate mine) for students to self/peer assess the answers (making it look like you've done enough marking to statisfy your senior leaders/OFSTEDS unquenchable thirst for evidence.) Some are manufacturing process ordering questions, some are generic questions similar to those in the online test. Enjoy! Any suggestions/comments please get in touch.
Level 2 BTEC Engineering - Unit 7: Assignment 2: Parameters, techniques, safe working practices etc.
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Level 2 BTEC Engineering - Unit 7: Assignment 2: Parameters, techniques, safe working practices etc.

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This is a 12 page booklet that supports learners through assignment 2 providing them with a place to gather evidence. The practical task is a hammer, but this could easily be replaced with a task of your choice. p.1 Front cover p.2 Success Criteria including simple and complex work holding devices lists p.3 Hammer working drawing (created in 2D design and impossible to upload on TES, sorry.) p.4 & 5 Centre lathe set up (facing off, knurling, setting machining speeds, boring holes, cut depths when roughing and finishing) p.6 Pillar drill set up (position of tool and work piece, changing the speed, swarf checks.) p.7 Final practical photograph and self evaluation (strengths and weaknesses for D2) p.8-10 Accuracy checks including surface finish, vernier, go-no gauge (we made a very basic one) tapers and chamfers. p.11-12 Space for photographic evidence of accuracy checks performed. If using the online assignment brief learners also need to complete a health, safety and accuracy presentation to accompany their evidence. We also include a assessor observation of students setting up the vertical mill correctly and safely to ensure all boxes are ticked. (We also just received some good moderator feedback!) Thanks for looking!
A-level Product Design - Build your own textbook. Woods/metals/plastics.
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A-level Product Design - Build your own textbook. Woods/metals/plastics.

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This booklet allows students to gather information on woods, metals, polymers using material properties. This pack should upload into google drive or classroom with little formatting (or as an editable pdf.) I plan to use this so that I can monitor my students progress, how easy it is for us to assume they have made their own notes... And even more frustrating that deep down we know they don't. There a 9 pages in total including the relevant section of the specification. I plan to create a booklet for each section! Thanks for looking.
BTEC Engineering - Unit 7 Machining
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BTEC Engineering - Unit 7 Machining

5 Resources
A selection of resources that can be used to deliver Unit 7: Machining including teaching materials, worksheets and booklets that can be used alongside the online assignment briefs. Some editable some pdf. I have working drawings for the six making projects are students undertake, if you are interested please get in touch as they are 2D design tools files so can't be uploaded. Most of this bundle is focused on drilling and turning because we have limited lathe access for our students.
A-level Product Design - Build your own textbook - Paper/boards/textiles/smart materials.
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A-level Product Design - Build your own textbook - Paper/boards/textiles/smart materials.

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This booklet allows students to gather information on papers, boards, textiles and smart materials using material properties. This pack should upload into google drive or classroom with little formatting (or as an editable pdf.) I plan to use this so that I can monitor my students progress, how easy it is for us to assume they have made their own notes... And even more frustrating that deep down we know they don't. There a 7 pages in total including the relevant section of the specification. I plan to create a booklet for each section! Thanks for looking.
A-level Product Design - Build your own textbook - Temporary and permanent joining methods.
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A-level Product Design - Build your own textbook - Temporary and permanent joining methods.

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This booklet allows students to gather information on methods used to join different types of materials. This pack should upload into google drive or classroom with little formatting (or as an editable pdf.) I plan to use this so that I can monitor my students progress, how easy it is for us to assume they have made their own notes... And even more frustrating that deep down we know they don't. There a 14 pages in total including the relevant section of the specification. I plan to create a booklet for each section! Thanks for looking.
A-level Product Design - Build your own textbook - Manufacturing processes.
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A-level Product Design - Build your own textbook - Manufacturing processes.

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This booklet allows students to gather information on manufacturing processes including alloying, moulding, printing, machining to name a few. This pack should upload into google drive or classroom with little formatting (or as an editable pdf.) I plan to use this so that I can monitor my students progress, how easy it is for us to assume they have made their own notes... And even more frustrating that deep down we know they don't. There a 28 pages in total including the relevant section of the specification. I plan to create a booklet for each section! Thanks for looking.
BTEC 2016 KS5 Engineering Unit 3 Design and Manufacture Learning Aim A work booklet B
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BTEC 2016 KS5 Engineering Unit 3 Design and Manufacture Learning Aim A work booklet B

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This 66 page booklet (pdf) follows on from part A and covers the rest of the learning aim A syllabus including material properties, power transmission, and manufacturing processes. There are lots of pages that repeat in format so that students can draw, research and learn about; Sand, die and investment casting. Machining including turning, milling and drilling. Injection, extrusion, blow and rotational moulding. Slip, tape and press forming ceramics. Press forming, stamping, drop forging metals and backward/forward impact extrusion. 3D printing. Compression moulding (metals and thermosets). Laying up. Soldering, brazing. MIG, TIG, Oxy welding. This is a “build your own” textbook, its just activities. My students complete notes in lesson time and then type them up in study periods… Some haven’t started yet but they’ll have too soon. I’m hoping they will re-visit their notes are part of the controlled assessment “research”. I’ve also started to get them to complete the research tasks before lessons so that they have examples of products before we go through the processes. This booklet is to help me as much as them because I would hate to forget to include teaching a process to find the design brief included something I hadn’t covered with them! I’m going to look into the other learning aims this term… Hopefully! Sorry it’s a pdf but I’ve paid for license for the images in some of the activities!
BTEC Engineering Component 1 bundle
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BTEC Engineering Component 1 bundle

3 Resources
Manufacturing processes independent study booklet and pro-formas for Learning Aim A & B with all stages of assignment clearly labeled. Student led booklets that can be used in powerpoint or uploaded and converted to google slides with ease. (Can also be printed or turned into a pdf if you choose.) Happy engineering!